Installation Manual English Version 03/2014 Doc 17855 Generator Set Cummins NPower GF Series
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20141-2WARNINGExhaust Gases Are Deadly.The engine exhaust from this product
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20141-3• Remove all unnecessary grease and oil from the unit. Accumulated g
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20141-4KEEP THIS MANUAL NEAR THE GENSET FOR EASY REFERENCE
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20142-1Section 2 - Introduction2.1 About This ManualThis manual provides in
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20142-22.5 Standby Heating Devices In accordance with NFPA 110, Cummins NPo
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-1Section 3 - Installation3.1 Mounting the Generator SetGenerator set
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-23.1.4 Mechanical ConnectionsThe generator set mechanical system inst
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-3type. The electric valve should be wired so that the valve is closed
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-4WARNINGBattery electrolyte (sulfuric acid) is highly caustic and can
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-51. Rain Cap2. Drip Cap3. Holes in End of Inner Sleeve4. Roof5. Thimb
This manual contains proprietary information to equipment produced by Cummins NPower LLC and Cummins Inc. and is being supplied solely for the purpose
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-61. Exhaust Line2. Condensation Trap3. Valve Handle (shown in open po
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-76. Do not impose external force(s) on the catalyst housing greater t
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-83.8.3 PreparationWARNINGDo not touch the surface of the existing sil
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-93.8.4 3-Way Catalyst InstallationWARNINGTo reduce the possibility of
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-103.9 Air Fuel Setting and Emission Mea-surementThis procedure shall
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-113.15 Remote Radiator Cooling Require-ments (Available on All Models
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-12
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20144-1Section 4 - Controls4.1 Control System OverviewThe PowerCommand Cont
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20144-2Digital Connections: Connection points, other than relayed outputs,
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20144-3Figure 4-1 Switched B+: (Fused at 5 amps.) Same as Relay Connection
Cummins NPower LLC 1600 Buerkle Road White Bear Lake, MN 55110 Phone 651 636 1000 www.npower.cummins.com Cummins NPower LLC Generator Sets
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20144-4cables—Disconnect negative (-) cable first and reconnect last.CAUTIO
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20144-5prior to shipment. The installer must always check the stator lead t
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20144-64.7 Coolant Heater (Optional)CAUTIONThe coolant heater must not be o
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20144-74.7.3 Breather Heater (Optional)This heater is designed to prevent c
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20144-8
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20145-1Section 5 - Pre-Start PreparationBefore attempting the initial start
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20145-25.6 Emissions RequirementsWARNINGIt is the owner/operator’s responsi
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20145-31. Air-Fuel Mixture Test Port2. Solenoid Valve3. Demand Regulator 4.
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20145-45.7.4 Fuel Mixture AdjustmentsIMPORTANT: Always use Nox and CO test
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20146-1Section 6 - Installation Checklist6.1 General□ Generator set wattag
Cummins NPower LLC 1600 Buerkle Road White Bear Lake, MN 55110 Phone 651 636 1000 www.npower.cummins.com Limitations: This limited warrant
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20146-26.5 Exhaust System□ Operators are thoroughly briefed on the dangers
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rev. 03/20147-1Section 7 - Wiring Diagrams7.1 GeneralThis section consists of the s
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rev. 03/20147-2
13152120109J2021110643598J111920B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)24712STARTER RELAY DRIVERCHASSIS GROUNDSWI
"J1"E-STOPC3"C3"J1"P1""J6"P1J6TERMINATING RESISTORS1C2"C2"ED3 DISPLAY"RESET""E-STOP&q
C5C4C1C6FIELDWINDING(F1) X+(F2) XX-312PMGALTERNATORRECONNECTTERMINAL BLOCKNVWUC1C1C1C2CAUTO CAD-+BATTERYS TERMMOTSTARTERENGINE ALTERNATORCDC4CDCC5DBC3
13152120109J2021110643598J111920B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)24712STARTER RELAY DRIVERCHASSIS GROUNDSWI
"J29"E-STOPC3"C3"J29"J1""J6"J1"J28"J28J6TERMINATING RESISTORS1C2"C2"ED3 DISPLAY"RESET
C5C4C1C6FIELDWINDING(F1) X+(F2) XX-312PMGALTERNATORRECONNECTTERMINAL BLOCKNVWUC1C1C1C2CAUTO CAD-+BATTERYS TERMMOTSTARTERENGINE ALTERNATORCDC4CDCC5DBC3
114152120109J2021110643598B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)24712STARTER RELAY DRIVERCHASSIS GROUNDFSO LOW S
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/2014TOC-iTable of ContentsWarranty InformationSection 1 - Safety1.1 Advisor
AUTO CAD"J29"E-STOPC3"C3"J29"J1""J6"J1"J28"J28J6TERMINATING RESISTORS1C2"C2"ED3 DISPLAY&qu
C5C4C1C6FIELDWINDING(F1) X+(F2) XX-312PMGALTERNATORRECONNECTTERMINAL BLOCKNVWUC1C1C1C2CAUTO CAD-+BATTERYS TERMMOTSTARTERENGINE ALTERNATORCDC4CDCC5DBC3
13152120109J2021110643598J111920B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)24712STARTER RELAY DRIVERCHASSIS GROUNDSWI
AUTO CADC5"J29"E-STOPC3"C3"J29"J1""J6"J1"J28"J28J6TERMINATING RESISTORS1C2"C2"ED3 DISPLAYC
C5C4C1C6FIELDWINDING(F1) X+(F2) XX-312PMGALTERNATORRECONNECTTERMINAL BLOCKNVWUC2C1C1C2C1AUTO CAD-+BATTERYS TERMMOTSTARTERENGINE ALTERNATORCDC4CDCC5DBC
13152120109J2021110643598J111920B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)24712STARTER RELAY DRIVERCHASSIS GROUNDSWI
AUTO CADC5"J29"E-STOPC3"C3"J29"J1""J6"J1"J28"J28J6TERMINATING RESISTORS1C2"C2"ED3 DISPLAYC
C5C4C1C6FIELDWINDING(F1) X+(F2) XX-312PMGALTERNATORRECONNECTTERMINAL BLOCKNVWUC2C1C1C2C1AUTO CAD-+BATTERYS TERMMOTSTARTERENGINE ALTERNATORCDC4CDCC5DBC
114152120109J2021110643598B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)24712STARTER RELAY DRIVERCHASSIS GROUNDFSO LOW S
AUTO CADC5 C4SPLICE DETAILSC13C6CR12SPL ASPL BSPL CSPL DSTAGGER SPLICES IN SHIELDED CABLEPCC3300J25J26J20J22J12CT1CT2CT3TB7TB9TB15J14TB10TB8TB5TB3TB1A
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/2014TOC-iiTable of Contents3.14 Radiator Set Cooling Requirements . . . .
C5C4C1C6FIELDWINDING(F1) X+(F2) XX-312PMGALTERNATORRECONNECTTERMINAL BLOCKNVWUC2C1C1C2C1AUTO CAD-+BATTERYS TERMMOTSTARTERENGINE ALTERNATORCDC4CDCC5DBC
13152120109J2021110643598J111920B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)24712STARTER RELAY DRIVERCHASSIS GROUNDSWI
21110643598DISCRETE INPUT RETURNLOCAL E-STOPMANUAL COMMANDPCC NET SHIELDPCC NET APCC NET BSYSTEM WAKEUPBATT -AUTO COMMANDJ252J615J235J143FUSED B+GND24
E-STOPJ2J1J6"E-STOP""F8""F9""F10"C1C6122233TERMINAL STRIP DETAIL112"F4"24"F5"F1F5F4F8F9F10
AUX1052OIL PRESSURE SENDER RETURN3OIL PRESSURE SENDER4GOVERNOR -8MAGNETIC PICK UP SHIELD9MAGNETIC PICK UP SUPPLY10MAGNETIC PICK UP RETURN11COOLANT TEM
"J29"E-STOPJ29"J1""J6"J1"J28"J28J6"E-STOP""F3""F8""F9""F10"C
Cummins NPower, LLC1600 Buerkle RdWhite Bear Lake, MN 55110Customer Assistance Center: 1 866 831 7620 www.cumminsnpower.com
Table of ContentsNatural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/2014TOC-iii
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/2014TOC-ivTable of Contents
Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20141-1Section 1 - SafetyIMPORTANT SAFETY INSTRUCTIONS - This manual contai
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