CUMMINS ED-3 Manuel d'installation

Naviguer en ligne ou télécharger Manuel d'installation pour Générateurs d'électricité CUMMINS ED-3. CUMMINS ED-3 Installation manual Manuel d'utilisatio

  • Télécharger
  • Ajouter à mon manuel
  • Imprimer

Résumé du contenu

Page 1 - Installation Manual

Installation Manual English Version 03/2014 Doc 17855 Generator Set Cummins NPower GF Series

Page 2

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20141-2WARNINGExhaust Gases Are Deadly.The engine exhaust from this product

Page 3 - Limited Warranty

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20141-3• Remove all unnecessary grease and oil from the unit. Accumulated g

Page 4

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20141-4KEEP THIS MANUAL NEAR THE GENSET FOR EASY REFERENCE

Page 5 - Table of Contents

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20142-1Section 2 - Introduction2.1 About This ManualThis manual provides in

Page 6

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20142-22.5 Standby Heating Devices In accordance with NFPA 110, Cummins NPo

Page 7

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-1Section 3 - Installation3.1 Mounting the Generator SetGenerator set

Page 8

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-23.1.4 Mechanical ConnectionsThe generator set mechanical system inst

Page 9 - Section 1 - Safety

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-3type. The electric valve should be wired so that the valve is closed

Page 10 - General Safety Precautions

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-4WARNINGBattery electrolyte (sulfuric acid) is highly caustic and can

Page 11 - 1.2 Safety/Data Labels

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-51. Rain Cap2. Drip Cap3. Holes in End of Inner Sleeve4. Roof5. Thimb

Page 12 - Doc. 17855, Rel. 03/2014

This manual contains proprietary information to equipment produced by Cummins NPower LLC and Cummins Inc. and is being supplied solely for the purpose

Page 13 - Section 2 - Introduction

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-61. Exhaust Line2. Condensation Trap3. Valve Handle (shown in open po

Page 14 - 2.6 Product Modifications

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-76. Do not impose external force(s) on the catalyst housing greater t

Page 15 - Section 3 - Installation

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-83.8.3 PreparationWARNINGDo not touch the surface of the existing sil

Page 16 - 3.2 Fuel System

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-93.8.4 3-Way Catalyst InstallationWARNINGTo reduce the possibility of

Page 17 - NG-00045

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-103.9 Air Fuel Setting and Emission Mea-surementThis procedure shall

Page 18 - 3.4 Exhaust System

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-113.15 Remote Radiator Cooling Require-ments (Available on All Models

Page 19 - 3.5 Installation of Sensors

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20143-12

Page 20 - NG-00039

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20144-1Section 4 - Controls4.1 Control System OverviewThe PowerCommand Cont

Page 21

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20144-2Digital Connections: Connection points, other than relayed outputs,

Page 22

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20144-3Figure 4-1 Switched B+: (Fused at 5 amps.) Same as Relay Connection

Page 23 - NG-00036

Cummins NPower LLC 1600 Buerkle Road White Bear Lake, MN 55110 Phone 651 636 1000 www.npower.cummins.com Cummins NPower LLC Generator Sets

Page 24

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20144-4cables—Disconnect negative (-) cable first and reconnect last.CAUTIO

Page 25 - NG-00041

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20144-5prior to shipment. The installer must always check the stator lead t

Page 26

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20144-64.7 Coolant Heater (Optional)CAUTIONThe coolant heater must not be o

Page 27 - Section 4 - Controls

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20144-74.7.3 Breather Heater (Optional)This heater is designed to prevent c

Page 28

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20144-8

Page 29 - NG-00052

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20145-1Section 5 - Pre-Start PreparationBefore attempting the initial start

Page 30 - 4.6 AC Wiring

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20145-25.6 Emissions RequirementsWARNINGIt is the owner/operator’s responsi

Page 31 - 4.6.4 Current Transformers

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20145-31. Air-Fuel Mixture Test Port2. Solenoid Valve3. Demand Regulator 4.

Page 32 - 4.7 Coolant Heater (Optional)

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20145-45.7.4 Fuel Mixture AdjustmentsIMPORTANT: Always use Nox and CO test

Page 33

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20146-1Section 6 - Installation Checklist6.1 General□ Generator set wattag

Page 34

Cummins NPower LLC 1600 Buerkle Road White Bear Lake, MN 55110 Phone 651 636 1000 www.npower.cummins.com Limitations: This limited warrant

Page 35

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20146-26.5 Exhaust System□ Operators are thoroughly briefed on the dangers

Page 36 - NG-00044

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rev. 03/20147-1Section 7 - Wiring Diagrams7.1 GeneralThis section consists of the s

Page 37 - 5.7.3 Fuel System Operation

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rev. 03/20147-2

Page 38

13152120109J2021110643598J111920B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)24712STARTER RELAY DRIVERCHASSIS GROUNDSWI

Page 39 - 6.4 Fuel System

"J1"E-STOPC3"C3"J1"P1""J6"P1J6TERMINATING RESISTORS1C2"C2"ED3 DISPLAY"RESET""E-STOP&q

Page 40 - 6.7 Generator Set Pre-Start

C5C4C1C6FIELDWINDING(F1) X+(F2) XX-312PMGALTERNATORRECONNECTTERMINAL BLOCKNVWUC1C1C1C2CAUTO CAD-+BATTERYS TERMMOTSTARTERENGINE ALTERNATORCDC4CDCC5DBC3

Page 41 - Section 7 - Wiring Diagrams

13152120109J2021110643598J111920B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)24712STARTER RELAY DRIVERCHASSIS GROUNDSWI

Page 42 - Doc. 17855, Rev. 03/2014

"J29"E-STOPC3"C3"J29"J1""J6"J1"J28"J28J6TERMINATING RESISTORS1C2"C2"ED3 DISPLAY"RESET

Page 43 - AUTO CAD

C5C4C1C6FIELDWINDING(F1) X+(F2) XX-312PMGALTERNATORRECONNECTTERMINAL BLOCKNVWUC1C1C1C2CAUTO CAD-+BATTERYS TERMMOTSTARTERENGINE ALTERNATORCDC4CDCC5DBC3

Page 44 - TERMINAL STRIP DETAIL

114152120109J2021110643598B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)24712STARTER RELAY DRIVERCHASSIS GROUNDFSO LOW S

Page 45

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/2014TOC-iTable of ContentsWarranty InformationSection 1 - Safety1.1 Advisor

Page 46

AUTO CAD"J29"E-STOPC3"C3"J29"J1""J6"J1"J28"J28J6TERMINATING RESISTORS1C2"C2"ED3 DISPLAY&qu

Page 47

C5C4C1C6FIELDWINDING(F1) X+(F2) XX-312PMGALTERNATORRECONNECTTERMINAL BLOCKNVWUC1C1C1C2CAUTO CAD-+BATTERYS TERMMOTSTARTERENGINE ALTERNATORCDC4CDCC5DBC3

Page 48

13152120109J2021110643598J111920B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)24712STARTER RELAY DRIVERCHASSIS GROUNDSWI

Page 49

AUTO CADC5"J29"E-STOPC3"C3"J29"J1""J6"J1"J28"J28J6TERMINATING RESISTORS1C2"C2"ED3 DISPLAYC

Page 50

C5C4C1C6FIELDWINDING(F1) X+(F2) XX-312PMGALTERNATORRECONNECTTERMINAL BLOCKNVWUC2C1C1C2C1AUTO CAD-+BATTERYS TERMMOTSTARTERENGINE ALTERNATORCDC4CDCC5DBC

Page 51

13152120109J2021110643598J111920B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)24712STARTER RELAY DRIVERCHASSIS GROUNDSWI

Page 52

AUTO CADC5"J29"E-STOPC3"C3"J29"J1""J6"J1"J28"J28J6TERMINATING RESISTORS1C2"C2"ED3 DISPLAYC

Page 53

C5C4C1C6FIELDWINDING(F1) X+(F2) XX-312PMGALTERNATORRECONNECTTERMINAL BLOCKNVWUC2C1C1C2C1AUTO CAD-+BATTERYS TERMMOTSTARTERENGINE ALTERNATORCDC4CDCC5DBC

Page 54

114152120109J2021110643598B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)24712STARTER RELAY DRIVERCHASSIS GROUNDFSO LOW S

Page 55

AUTO CADC5 C4SPLICE DETAILSC13C6CR12SPL ASPL BSPL CSPL DSTAGGER SPLICES IN SHIELDED CABLEPCC3300J25J26J20J22J12CT1CT2CT3TB7TB9TB15J14TB10TB8TB5TB3TB1A

Page 56

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/2014TOC-iiTable of Contents3.14 Radiator Set Cooling Requirements . . . .

Page 57

C5C4C1C6FIELDWINDING(F1) X+(F2) XX-312PMGALTERNATORRECONNECTTERMINAL BLOCKNVWUC2C1C1C2C1AUTO CAD-+BATTERYS TERMMOTSTARTERENGINE ALTERNATORCDC4CDCC5DBC

Page 58

13152120109J2021110643598J111920B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)B+ INPUT (FUSED B+)24712STARTER RELAY DRIVERCHASSIS GROUNDSWI

Page 59 - SPLICE DETAILS

21110643598DISCRETE INPUT RETURNLOCAL E-STOPMANUAL COMMANDPCC NET SHIELDPCC NET APCC NET BSYSTEM WAKEUPBATT -AUTO COMMANDJ252J615J235J143FUSED B+GND24

Page 60

E-STOPJ2J1J6"E-STOP""F8""F9""F10"C1C6122233TERMINAL STRIP DETAIL112"F4"24"F5"F1F5F4F8F9F10

Page 61

AUX1052OIL PRESSURE SENDER RETURN3OIL PRESSURE SENDER4GOVERNOR -8MAGNETIC PICK UP SHIELD9MAGNETIC PICK UP SUPPLY10MAGNETIC PICK UP RETURN11COOLANT TEM

Page 62

"J29"E-STOPJ29"J1""J6"J1"J28"J28J6"E-STOP""F3""F8""F9""F10"C

Page 64

Cummins NPower, LLC1600 Buerkle RdWhite Bear Lake, MN 55110Customer Assistance Center: 1 866 831 7620 www.cumminsnpower.com

Page 65

Table of ContentsNatural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/2014TOC-iii

Page 66

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/2014TOC-ivTable of Contents

Page 67 - White Bear Lake, MN 55110

Natural Gas Generator Set Installation Manual-GF SeriesDoc. 17855, Rel. 03/20141-1Section 1 - SafetyIMPORTANT SAFETY INSTRUCTIONS - This manual contai

Commentaires sur ces manuels

Pas de commentaire