CUMMINS N14 Manuel d'utilisateur

DENSO R5 Starter Installation Guide1 / 29LA990009-2234DENSO R5 StarterInstallation Guide For: • 2000 International 9200 • Cummins N14 Engine

DENSO R5 Starter Installation Guide10 / 29Starter InstallationNOTE:Starter shown from bottom viewwith drain tube in the downwardposition.Torque the mo

DENSO R5 Starter Installation Guide11 / 29Check for minimum clearances ofstarter to: 1. Engine Block - 4mm (.16 inches) 2. Frame Rail - 25mm (1 inch

DENSO R5 Starter Installation Guide12 / 29Starting Motor Overcrank Protection (OCP) Circuit Bypass(if equipped)The OCP circuit is an option used on ma

DENSO R5 Starter Installation Guide13 / 29Wiring AssemblyLocation of over-crank protectionterminal in original starter.Jumper plug installed in origin

DENSO R5 Starter Installation Guide14 / 29Wiring AssemblyTie off the OCP terminal and jumperplug to the main wire harness toprevent separation due to

DENSO R5 Starter Installation Guide15 / 29If the length of the rail (chassis)GROUND cable does not reach theground stud of the R5 Starter, thechassis

DENSO R5 Starter Installation Guide16 / 29The battery cables from the batterybox to starter will have to bererouted.Locate the section of battery cabl

DENSO R5 Starter Installation Guide17 / 29Battery cables must be rerouted, asshown.With the cables properly rerouted,carefully maneuver them toward th

DENSO R5 Starter Installation Guide18 / 29If additional length is needed loosenthe battery cables at the battery boxbracket. Maneuver the cables asnec

DENSO R5 Starter Installation Guide19 / 29Secure battery cables with a newcable bracket attached to thetransmission bell housing.Modifications to the

DENSO R5 Starter Installation Guide2 / 29This guide will assist the technician with the installationof the R5 starter on this particular application.T

DENSO R5 Starter Installation Guide20 / 29Wiring AssemblyTighten and torque theTerminal G retaining nut to:23-30 Nm,235-306 kgf.cm,17.00-22.00 lbf.ft.

DENSO R5 Starter Installation Guide21 / 29Wiring AssemblyCarefully maneuver the positivebattery cables toward the starter toallow sufficient length fo

DENSO R5 Starter Installation Guide22 / 29Locate the 50 terminal (key switch)stud on the starter.Attach the key switch wire to the 50terminal stud.Wir

DENSO R5 Starter Installation Guide23 / 29Properly route and re-secure allcable wiring with new cable ties toavoid contact with frame rail andany exte

DENSO R5 Starter Installation Guide24 / 29A system check should be done bytesting the complete battery packwith a diagnostic tool.Inspection After Ins

DENSO R5 Starter Installation Guide25 / 29A diagnostic tool is required for the following test. A diagnostic toolmeasures the battery state of charge,

DENSO R5 Starter Installation Guide26 / 29Perform a battery system test. The diagnostic tool will ask for the quantity ofbatteries in the system. Ente

DENSO R5 Starter Installation Guide27 / 29Cable Voltage Loss Test1. Connect the diagnostic tool asshown in diagram.2. Run test on the diagnostic tool(

DENSO R5 Starter Installation Guide28 / 29Replace ALL removed vehiclecomponents, such as the batterycover.Start engine and check for properoperation.I

DENSO R5 Starter Installation Guide29 / 29CONGRATULATIONS!You have successfully installed theDENSO R5 Starter.For Additional Assistance orTechnical Su

DENSO R5 Starter Installation Guide3 / 29Read all installation instructions & service information carefully beforeinstalling the R5 starter.These

DENSO R5 Starter Installation Guide4 / 29Confirm the correct part number forthe particular application.Starter PreparationVisually inspect starter at

DENSO R5 Starter Installation Guide5 / 29Locate the vehicle batterycompartment and remove the batterycover.Vehicle PreparationDisconnect and isolate t

DENSO R5 Starter Installation Guide6 / 29Starter RemovalBefore disconnecting cables fromthe original starter, identify andnote location for reassembly

DENSO R5 Starter Installation Guide7 / 29Inspect the ring gear for burred ordamaged teeth.Rotate the flywheel and observe thecondition of the entire r

DENSO R5 Starter Installation Guide8 / 29Check the condition of all cables. Ifout of specification, clean cableconnectors or replace cables.Inspection

DENSO R5 Starter Installation Guide9 / 29Viewed from bottom of vehicle looking upTemporarily support the R5 starterand secure with the original 3mount